High Speed Liquid to Liquid

HSL2L – High Speed Liquid to Liquid tesing for PCB’s and PCBA’s is a new lab service to test your PCB and know your quality and reliability in very fast and affordable service

High-Speed Liquid to Liquid PCB Testing – HSL2L – the fastest and must have tool for every reliability engineer.


  • HSL2L – High Speed Liquid to Liquid testing was developed in 2013 in order to serve as a gatekeeper to ensure highest PCB reliability in mass production
  • Thousands of coupons were tested along the years using HSL2L
  • BeyondMaterials brings more than 20 years of experience in PCB industry
  • Temperature cycles is the best method to measure PCBs’ reliability
  • Beyond Materials strongly recommends implementing HSL2L method as a GateKeeper in mass production, vendor’s qualifications and audits

Why Is Thermal Shock Testing “The” Choice?

  • The most frequent PCB failure is in the PTH due to CTE mismatch between copper and epoxy
  • Repetitive exposure of the PCB to extreme temperature values challenges the copper interconnection integrity
  • The higher the PCB’s reliability, the higher would be the number of cycles to failure
  • Thermal Shock testing is the quantitative figure of quality and reliability
  • Thermal shock testing started in the 50th, originated by the MIL-STD, and in recent years it is gradually replaced by HATS and IST and now also with HSL2L.

Thermal shock in MIL-STD

HSL2L thermal cycleMIL-STD-202G, Method 107 (thermal shock) was originated in 1950 and updated in 2002. It contains both Air to Air and Liquid to Liquid methods to test specimens.
Liquid to Liquid is faster than Air to Air but more difficult environment for electrical tests during the run. Liquid to Liquid is considered as more expensive test than Air to Air.
Thermal stress test is one of the best methods to evaluate PCB and PCBA’s reliability, as it tests the most influencing parameters of electrical systems due to CTE mismatch between components and materials

Thermal shock in IPC

IPC ITR-579 published at 1988 a reliability model for PCB plated through holes (PTH) under thermal cycling. Different temperature cycling techniques were compared, two of them are Air to Air and Liquid to Liquid.
1) MIL-T-CYCLE, Air to Air, 120min per cycle (-60ºC/+125ºC).
2) Thermal Shock, Oil to Oil testing, 25min per cycle with long dwell time (-35ºC/+125ºC)
Committee’s conclusion was that the results were similar when Thermal Shock is slightly more severe than MIL-T-CYCLE”

What is HSL2L?

thermal shock cycleHSL2L is a high-speed temperature cycling technique to measure the quality and reliability of PCBs. Based on the continuous measurement of daisy chain resistance formed in dedicated coupon.
Test coupons are exposed to temperature changes with a swing of 180ºC.
During the test the coupons are immersed in two baths filled with liquid that is held at extreme temperatures. Using liquid for heating and cooling test coupons turns the test to be the
fastest test in the market.
The coupons are tested “as received”, undergo reflow simulations, connector soldering and then are subjected to the high-speed thermal cycles. Results are available after 48 hours.
Regular test includes 500 temperature cycles and can be increased upon request HATS and IST coupons can be tested as well as custom designed coupons
HSL2L can test PCBA as well as PCBs.

HSL2L Tests validation

HSL2L Tests validation HSL2L has been validated theoretically and empirically.

Theoretical validation

HSL2L differs from traditional Air to Air cycling by two aspects: faster change between extremes, and shorter dwell time. Fast temperature change is supported by IPC standard
Short dwell time is used by other A2A test methods that are commonly used today (HATS and IST)

Empirical validation

HSl2L validation with Air to AIr testCoupons from same batches were tested using both methods: HSL2L and HATS
The results compared and found similar – meaning when you get failure with A2A(HATS) system you get failue in HSL2L, and when passing A2A you pass also the HSL2L test.


HSL2L Service Lab

In our test lab, we offer to service option. a standard testing plan that is good for everyone using the most standard and meaningful testing procedure with reflow simulation and full reports and a very fast response time. For more sophisticated and very high operation who need other temperatures and dwell times, we offer a custom testing plan.

HSL2L Standard testing plan

  • 6 IPC reflow cycles simulation(option- no additional cost)
  • -35°C/ +145°C
  • 500 temperature cycles
  • 4 nets per coupon
  • Fast results 24-48 hours
  • Detailed report
  • Pay per Coupon

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HSL2L Custom testing plan

  • Temperature swing in the range of -35ºC/+150ºC.
  • Temperature and dwell time can vary per customer request
  • Testing of assembled circuits with electrical connectivity is available

Ask for details

comparison between thermal shock testing system

Temperature ExchangeAir to AirCurrent inducedLiquid to liquid
Cycle time [minutes]1452.5
Hours to result [500 cycles]1204024
Temperature  range [ºC]-40/+145+25/+175-35/+145
On-line detection++++++
Number of coupons366/819
Coupon typeHATSISTHATS/ IST/IPC/ Custom
 Price batch/coupon Batch BatchCoupon/batch

HATS and IST are registered trademark of Bob Neves and PWB Incorporated.